A Comprehensive Guide To Modular Cleanrooms


21/02/2022

A Comprehensive Guide To Modular Cleanrooms


In this comprehensive guide to Modular Cleanrooms, we’re going to explore everything there is to know about Cleanrooms and how modular structures can redefine your processes.

 

This will help you understand how the flexibility of the modular cleanroom improves efficiency.

What are modular cleanrooms?

Out of all the questions, you could ask, there’s one particular question that needs to be answered first; “What are modular cleanrooms?”.

 

Put simply, Modular Cleanrooms are controlled environments delivered finished, are sited externally and linked to your existing facility where you want the cleanroom environment.

 

They come with a range of features and capabilities that are most often favoured by manufacturers and businesses conducting scientific research.

 

The features of Modular Cleanrooms include:

 

  • Controlled Environments. Each module of our Modular Cleanrooms is capable of providing a controlled environment that helps to prevent contamination from dust or airborne microbes. This adds incredible cleanliness and is determined by the number of airborne particles within the air – specifically measuring particles larger than 0.5um per cubic metre of air, plus the number of air changes needed per hour. 

 

  • Air Filtration Systems. We include the latest air filtration systems with our cleanrooms and ensure that your environment’s air is continually circulated and filtered, meaning there’s a lower level of internal pollutants. 

 

  • Temperature & Humidity Control. Our modular cleanrooms are used in multiple industries and markets, which is why it’s important for us to include temperature and humidity control – allowing you to store and manufacture products at extremely low and high temperatures.

 

  • Data Logging Equipment. Due to the unique circumstances in which our modular cleanrooms are used, especially those within pharmaceutical or food-based industries, it’s important to offer data logging equipment. This comes as standard with all of our cleanrooms and provides complete traceability of your process.

 

  • Modular Complex. We offer our cleanrooms in modules as it allows our clients to add them to existing facilities and expand their operations. Plus, our portable walk-in Cleanrooms can easily be linked to the building externally, meaning you don’t have to compromise any internal space.

Modular Cleanroom, Example Technical Drawing

Where to use Modular Cleanrooms?

Each of these features provides great benefit to our users and can make a world of difference in the right scenario. 

 

For example, one of our clients within the Pharmaceutical industry was able to save an astonishing $1,000,000 per annum, by using a Modular Cleanroom complex to bring an initially outsourced process in-house. 

 

All thanks to Dawsongroup TCS’ 20 years of experience in providing MHRA-compliant modular and portable temperature-controlled solutions to the pharmaceutical industry, not only does it increase profits within the business, but it also provides an opportunity to scale the business exponentially, as our cleanrooms can easily be upgraded or new modules can be added to increase production rates.

 

Other industries and markets that we supply include:

 

  • Medical
  • Biotechnology
  • Pharmaceutical
  • Technological
  • Food & Drink
  • Aerospace
  • Military Engineering
  • Manufacturing
  • Scientific Research

 

As a result, we ensure that our Modular Cleanrooms are delivered to your site in ready-to-use condition with complete installation by our team. 

 

This is a fast and effective process for those needing a quick cleanroom solution, which is also incredibly reliable due to the high standards that we uphold. 

 

We ensure that our modular cleanrooms are fully certified and that our classifications are in accordance with BS EN ISO 14644-1:2015, achieving ISO classifications 5-8.

 

Classification Air Changes Per Hour are as stated below.

 

  • ISO Class 8 (Class 100,000) 5 – 48
  • ISO Class 7 (Class 10,000) 60 – 90
  • ISO Class 6 (Class 1,000) 150 – 240
  • ISO Class 5 (Class 100) 240 – 480

 

They also come with electrics, data ports, gas lines (where necessary), heating, plumbing and air conditioning to ensure maximum comfort and use out of our cleanrooms. 

 

Need a modular cleanroom?

Dawsongroup TCS has over 30 Years of experience in modular design and works with dedicated partners to achieve a low level of internal pollutants in our cleanrooms. 

 

Consequently, we’re able to provide the best temperature-controlled solutions in the UK and can offer excellent quality and service to those interested in renting our Modular Cleanrooms for both long-term and short term contracts.

 

If you’re interested in learning more about what we can do for you, or would like to rent our modular cleanrooms as soon as possible, contact us via the details below. 

 

Website: https://dgtcs.co.uk/contact/ 

Call: 01623 516666

Email: info@dgtcs.co.uk

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    Dawsongroup temperature control solutions,
    Export Drive,
    Sutton-in-Ashfield,
    Nottinghamshire,
    NG17 6AF